Description

Technical Parameters

Parameters

● Equipment model: LY1200-6DZ12K5K

● Lamp power: 12kw × 4pcs + 5.6kw × 2pcs

● Lamp type: mercury lamp and gallium lamp

● Conveying mesh belt: stainless steel chain-rod mesh belt

● Mesh belt width：1200mm

● Power regulation: 30%-100% adjustable

● Control model: PLC

● Overall size: L2950mm × W1800mm × H2216mm

● Irradiation direction: up, down, front, back, left and right(6 sides)

● Total power: 62KW

● Input voltage: AC380V 50/60Hz

Details

This UV curing equipment is a high-efficiency curing device specially designed for the furniture industry. Considering the multi-surface coating characteristics of furniture, it is equipped with 6 lamp tubes, and the UV curing machine for screen printing innovatively adopts a six-side irradiation design (up, down, left, right, front and back), which can fully cover all surfaces of furniture workpieces, this design ensures the uniform curing of UV paint after coating and effectively solves the problem of irradiation dead angles in traditional equipment, significantly improving the curing quality of furniture surfaces.

The UV curing equipment adopts a combination of mercury lamps and gallium lamps, which can be flexibly matched according to the different coating materials and process requirements of furniture, further enhancing the curing effect. Each lamp tube can be controlled independently. The operators can flexibly turn on or turn off the corresponding lamp tubes according to the curing needs of different parts of the furniture, ensuring the curing effect while avoiding energy waste. At the same time, the light intensity of the equipment is adjustable from 30% to 100%, which can adapt to the curing requirements of different types of UV paints and different materials of furniture (such as solid wood, boards, veneers, etc.), precisely controlling the light intensity to prevent problems such as paint cracking and bubbling caused by inappropriate light intensity.

The UV curing equipment adopts PLC control mode, which is easy to operate and runs stably. The operator can precisely set and store the curing parameters, facilitating the switching of the curing technology for different furniture products, and enhancing the automation level and consistency of production. The conveying system is equipped with a stainless steel chain-rod conveying mesh belt, the unique chain-rod structure design ensures strong load-bearing capacity, enables smooth conveyance of various large and heavy furniture workpieces, and it does not block the light source below, ensuring the uniformity and effectiveness of bottom illumination. Moreover, the mesh belt is resistant to high temperatures and wear, has a long service life, and reduces equipment maintenance cost.

In addition, the equipment can be custom-made on demand. It not only meets the needs of furniture manufacturers, but also can adjust parameters such as equipment size, lamp power, and conveying speed according to specific requirements of different industries such as electronics, building materials, and automotive parts, including production scale, product type, and workshop layout. The manufacturer provides free customization plans, offering professional support from the initial requirement communication to the scheme design, ensuring a perfect fit between the equipment and the production process, and providing efficient and precise UV curing solutions for various industries.

Company Profile

product-1200-692

Exhibition Highlights

product-1200-1077

Certificate

product-1200-1301

product-1200-1900

FAQ

Q: What is the standard lead time for the products?

A: For the regular model of small UV curing machines, we can complete the lead time within 15 days. Due to the complex process of medium and large-sized ultraviolet curing equipment, please consult our sales team for the production cycle.

A: How to choose the power of ultraviolet curing equipment?

Q: It is necessary to comprehensively consider factors such as the actual application environment, the size of the area to be cured, the required curing speed, and the performance of the materials used. For small-area precision operations, lower-power equipment can be selected. Large industrial production lines require high-power equipment to ensure efficiency and continuity.In general, the larger the irradiation area, the faster the curing speed requirements, the higher the power required.

A: How is the curing time determined?

Q: The curing time depends on factors such as material properties (material type, thickness, etc.), light intensity and wavelength.Different materials have different absorption and reaction times to UV light, and the thicker the material, the longer the curing time is required. The optimal curing time is usually determined through experiments, generally ranging from a few seconds to tens of seconds. In actual production, the curing time can be gradually adjusted according to production requirements to ensure that the material is completely cured without over-curing.

A: How to determine whether the lamp of UV curing equipment should be replaced?

Q: When the lamp occurs the following circumstances should be considered to replace: can not effectively cure the material; Cannot turn on; The lamp has obviously changed color (such as turning black, yellow, etc.); The lamp expands due to overheating. In addition, if other components of the equipment are normal but the curing effect remains poor for a long time, it may also be that the lamp has aged and should be replaced.

A: How does the light intensity of UV curing equipment affect the curing effect?

Q: The higher the light intensity, the faster the curing speed is usually. However, excessively high light intensity may cause excessive curing of the material surface, resulting in problems such as yellowing, brittleness, and bubbling. Insufficient light intensity will result in incomplete curing. The appropriate light intensity should be determined through experiments based on the material properties and practical applications, and is generally measured in units of mW/cm².

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